Thursday, September 4, 2025

DEP, Nonprofits File Consent Decree In Federal Court Requiring Beaver County Plastic Pellet Maker To Pay $2.6 Million In Penalties, Restoration Funds For Repeated Water Pollution Violations

On September 3, the Department of Environmental Protection, together with nonprofits
Three Rivers Waterkeeper and PennEnvironment, Inc., filed a proposed consent decree in the U.S. District Court for the Western District of Pennsylvania with BVPV Styrenics, LLC and Styropek USA, Inc. (collectively, “Styropek”). 
The proposed consent decree must also be submitted to the U.S. Department of Justice for a 45-day review period before it can be formally entered by the court.

If approved by the court, the agreement will require Styropek-- an expandable polystyrene (plastic) pellet manufacturing facility in Monaca Borough, Beaver County--  to pay $2.6 million in penalties and remediation costs for repeated pollution violations that discharged plastic pellets into Raccoon Creek and the Ohio River, funding watershed rehabilitation and restoration projects.

[The 70-year-old Styropeck plant closed in January. According to the Pittsburgh Business Times, the company said “The industry has continued to evolve and the economics of the current EPS market, paired with our long term goals and sustainability initiatives, make continued investment increasingly difficult.”  Read more here.]

“Pennsylvanians have a right to a clean and safe environment,” said DEP Secretary Jessica Shirley. “This consent decree holds Styropek accountable for its violations and requires they act to stop further unlawful discharges while supporting the cleanup of a treasured creek in Beaver County.”

[In September 2022, members of the Three Rivers Waterkeeper group began monitoring the Ohio River in Beaver County and started to find plastic pellets called nurdles.  They and other organizations traced the nurdles to the BVPV Styrenics LLC plant.  Read more here.]

On October 18, 2022, DEP inspectors observed plastic pellets on the ground at several locations at the Styropek facility. 

A follow-up survey along Raccoon Creek and the Ohio River on December 13, 2022, revealed numerous pellets downstream of the facility’s outfalls. 

Ten days later, DEP issued Styropek a Notice of Violation (NOV) for the unauthorized discharge of plastic pellets onto land and into Raccoon Creek.

These releases constitute pollution and the unlawful discharge of industrial and solid waste under the Pennsylvania Clean Streams Law, the Pennsylvania Solid Waste Management Act, and the federal Clean Water Act (CWA). 

The pellets entered waterways both through the facility’s wastewater treatment unit and from inadequate containment on-site, which allowed pellets to blow across the property and wash into stormwater outfalls.

While DEP was developing enforcement actions, PennEnvironment, Inc. and Three Rivers Waterkeeper filed a federal complaint against Styropek. 

DEP later joined that case.

Under the proposed decree, Styropek must take significant steps to stop future pollution, including installing new turbidity curtains at the facility’s lagoons; upgrading wastewater treatment with cloth media filters and other improvements; and implementing stricter monitoring and stormwater control procedures.

In addition, Styropek will pay $100,000 in civil penalties to DEP’s Clean Water Fund and $2.5 million for environmental restoration projects in the Raccoon Creek and Ohio River watersheds.

$2.5 Million Restoration Funds

Of the $2.5 million restoration funds:

-- $2 million will support the Raccoon Creek Plastic Remediation Fund, which will investigate and clean up polystyrene pellet pollution in the watershed’s sediment, water, and banks. Styropek will be responsible for carrying out remediation under DEP oversight.

-- $500,000, along with any unspent remediation funds, will create the Raccoon Creek Benefit Fund, administered by the Foundation for Pennsylvania Watersheds. This fund will support projects that restore, preserve, and protect water quality in the Raccoon Creek watershed and nearby areas of the Ohio River watershed.

Click Here for a copy of the Proposed Consent Decree.

Click Here for DEP’s announcement.

For more information on environmental programs in Pennsylvania, visit DEP’s websiteSubmit Environmental Complaints; Click Here to sign up for DEP’s newsletter; sign up for DEP’s eNotice; Like DEP on Facebook, Follow DEP on Twitter and visit DEP’s YouTube Channel.

(Photo: The Allegheny Front, October 3, 2023.)

NewsClips:

-- PennEnvironment, Three Rivers WaterKeeper Settle Plastic Pollution Lawsuit Against [Closed] Styropek USA In Beaver County

-- TribLive: Environmentalists Hail ‘Landmark’ $2.6 Million Settlement With [Closed] Beaver County Company Over Microplastic Pollution

-- Post-Gazette: Environmental Groups, DEP Reach $2.6 Million Settlement With [Closed] Beaver County Plastics Manufacturer Over Water Pollution

-- Beaver Times: Styropek Facing $2.6 Million Judgment Over Water Pollution At [Closed] Potter Twp. Plant

-- Pittsburgh Business Times: State Announces $2.6 Million Proposed Consent Agreement Over Plastic Pollution At Closed Plant [PDF of Article]  

Resource Links:

-- PennEnvironment, Three Rivers Waterkeeper Sue Styropek USA To Stop Plastic Pollution In Raccoon Creek, Ohio River In Beaver County  [PaEN] 

-- The Allegheny Front: Three Rivers Waterkeeper Citizen Monitoring Finds Plastics Maker Styrenics LLC Discharging Plastic Nurdles Into Ohio River, Threatens Lawsuit To Stop Them  [PaEN] 

PA Oil & Gas Industry Public Notice Dashboards:

-- PA Oil & Gas Weekly Compliance Dashboard - Aug. 30 to Sept. 5 - 2nd Township Declares Disaster Emergency; New Shale Gas Well Casing/Cement Failure; 100 Conventional Well Owners Get Violations For Abandoning Wells  [PaEN]  

-- PA Oil & Gas Industrial Facilities: Permit Notices, Opportunities To Comment - Sept. 6 [PaEN] 

-- DEP Posted 55 Pages Of Permit-Related Notices In Sept. 6 PA Bulletin  [PaEN]  

Related Articles This Week:

-- Springhill Township Becomes 2nd Township To Declare Disaster Emergency After Residents Were Impacted By A Gas Related Water Contamination Event In Greene County  [PaEN]

-- Petition To Extend Setbacks From Shale Gas Wells May Be Back On The Table At Environmental Quality Board Sept. 9 If Motion Succeeds  [PaEN]

-- PA Senate Republicans Introduce Bill To Eliminate Need For Any State Permits, Any Public Review Of Permits Before Construction Of A.I. Data Centers, Related Power Plants  [PaEN] 

-- DEP Oil & Gas Advisory Board Meets Sept. 11 On New Civil Penalty Procedure; Rulemaking Petition To Process/Store Oil & Gas Wastewater From Anywhere On Every Shale Gas Well Site  [PaEN]

-- DEP Issues New Order To Eureka Resources To Remove Oil & Gas Wastewater From Its Bradford County Facility In 90 Days; Imposes Penalty $6,100 For Not Complying With January Order; Updates On Other Facilities  [PaEN]

-- EPA Invites Comments On Draft Permit Renewal For A Columbia Gas of PA Oil & Gas Wastewater Injection Well In Beaver County; Virtual Hearing Oct. 6 [If Requested]  [PaEN] 

-- Susquehanna River Basin Commission Meets Sept. 24 To Consider Annual Budget, Water Withdrawal Requests, Including 11 For Shale Gas Development, 2 Power Plants  [PaEN]

-- DEP, Nonprofits File Consent Decree In Federal Court Requiring Beaver County Plastic Pellet Maker To Pay $2.6 Million In Penalties, Restoration Funds For Repeated Water Pollution Violations  [PaEN] 

-- Independent Fiscal Office Reports 2nd Quarter Increase In Natural Gas Production, New Wells And 60.8% Increase In Price Of Gas Over Last Year  [PaEN]

-- PUC Chairman: Model Tariff For Connecting A.I. Data Centers To Local Electric Grid To Be Published For Comment By End Of September  [PaEN]

-- In Case You Missed It -- A.I./Data Center Articles & NewClips From Last Week -  September 8  [PaEN] 

NewsClips:

-- Post-Gazette - Anya Litvak: Greene County Townships Declare Disaster Emergency Three Years After EQT Frack Job [PDF of Article

-- PennLive - John Beauge: 8,000 Gallons Of Oil & Gas Wastewater Recovered From Eureka Resources Spill In Williamsport: DEP

-- Williamsport Sun: DEP Files Order Against Eureka Resources Bradford County Oil & Gas Wastewater Treatment Facility To Remove Waste  [PDF of Article]

-- Middle Susquehanna RiverKeeper: Five Observations About The Eureka Resources Oil & Gas Wastewater Spill In Williamsport As We Continue To Monitor Things 10 Days After The First Report 

-- TribLive: Upper Burrell Twp Sets Land Use Regulations For Oil & Gas Wastewater Injection Wells In Westmoreland  

-- TribLive: Eastern Gas Transmission & Storage Eyes New Natural Gas Pipeline In Murrysville, Westmoreland County 

-- Delco.Today: Hazard vs. Economy: Delaware River LNG Gas Export Terminal Back In Play  [PDF]

-- Tribune-Democrat: Cambria County Transit To Complete Switch To Compressed Natural Gas In Urban Fleet In 2027  

-- PennEnvironment, Three Rivers WaterKeeper Settle Plastic Pollution Lawsuit Against Styropek USA In Beaver County

-- Pittsburgh Business Times: State Announces $2.6 Million Proposed Consent Agreement Over Plastic Pollution At Closed Plant

-- Western PA Conservancy: Restoring Little Arnot Run From Severe Impacts Of Oil, Timber Industries In Warren County 

-- Utility Dive: Rising Natural Gas Prices Expected To Drive Up Electricity Costs 

-- Altoona Mirror: Legislative Study Identifies 382 Potential Mine Water Geothermal Sites In PA  [PDF of Article]

-- WITF: PA Lawmakers Look Underground For Geothermal Alternative To Cool A.I. Data Centers

-- Marcellus Shale Coalition: Shale Insight Industry Conference To Be Held Sept. 16-18 In Erie

[Posted: September 3, 2025]  PA Environment Digest

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